PROJECTS
  • Intelligent manufacturing

    • Categories:主营业务
    • Time of issue:2021-03-29 14:21:33
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      Since 2012, Nanjing Kisen intelligent manufacturing R & D team has established data model and business model in line with the cement industry after a lot of research and repeated exploration, and has passed CMMI3 (Capability Maturity Model Integration level III) certification. It has developed the intelligent plant operation and maintenance management platform with independent intellectual property rights and more suitable for cement process enterprises and Nanjing Kisen expert intelligent control system. Its intelligent manufacturing solution and software platform have been iterated from Version 1.0 of CUCC Taian to Version 3.0 currently implemented online in various cement plants. Its own R & D cement plant intelligent manufacturing technology covers intelligent mines, intelligent logistics, intelligent quality control, intelligent production, intelligent inspection, intelligent remote control and intelligent optimization. Through advanced generalized model prediction, fuzzy control, neural network, Internet+, big data, cloud computing and other technologies, it has realized the overall intelligent control and management of a cement plant from mining, material entering plant to laboratory, inspection, equipment maintenance, production, statistics, analysis etc., and played a positive role in energy conservation, consumption reduction and efficiency increase, labor intensity reduction and environmental protection of cement plant, and realized the full life cycle service from design, construction to operation and maintenance of intelligent cement plant.

     

    南京凯盛

     

      CUCC Taian 5000tpd cement production line in Shandong, which integrates the intelligent manufacturing technology of Nanjing Kisen, is the production line with the highest level of energy conservation, environmental protection and automation in China. It focuses on the characteristics of numerical control of mining, non-homogenization of raw material processing, non-ball of material grinding, non-chromium of refractory materials, intelligent production control, informatization of production management, no staff on production site and visualized production process. Key indicators such as heat consumption, power consumption, dust emission and labor productivity have achieved historic breakthroughs. Energy consumption per ton of product has been reduced by 20%, and labor productivity per capita has been increased by 120%. The actual production data since 2016 are: clinker output about 5800t/d, comprehensive clinker power consumption 46kWh/t, comprehensive cement power consumption 70kWh/t, dust emission ≤20mg/Nm³, standard coal consumption per clinker 94kg/t, quantity of production personnel of whole plant: 95, direct production cost 95 yuan/t. In 2015, as the only project in the cement industry, it was selected as the first batch of 46 Intelligent Manufacturing Pilot Demonstration Projects by the Ministry of Industry and Information Technology.

      At present, Nanjing Kisen expert intelligent control system (including kiln operation expert optimization, mill operation expert optimization, denitration expert optimization), intelligent plant operation and maintenance management platform (including energy management, quality management, equipment management, inspection management, production information management, etc.) has been put into more than 20 production lines, including CUCC Taian, South Cement Haiyan, Zunyi Scitus, SampyoCement in South Korea, CUCC Pingyi, etc. with good effect. It combines the functions of expert intelligent diagnosis and energy management with the production management system, forming a unified platform for the management, scheduling, statistics, benchmarking and intelligent production of cement enterprise, greatly improving the cost-effectiveness, energy saving and emission reduction of cement enterprise, improving the quality control and equipment management level, with remarkable advantages.

      Nanjing Kisen intelligent manufacturing team includes solution research and design, product design, algorithm development, software development, testing, market management, project management, system implementation teams, and operation and maintenance support teams, with full independent development and integration capabilities. The team will adhere to the company's concept of production, learning and research, domestic and foreign cooperation, strive to absorb advanced science and technology at home and abroad, integrate advanced intelligent equipment, online analysis, image recognition, three-dimensional simulation, expert optimization control, data analysis and other advanced technologies, continue to serve the intelligent construction of cement plants and cement related process industries, and realize the full life-cycle services from design, construction to operation and maintenance, and realize seamless integration and upgrading of new technologies and products, minimize requirements and costs for later operation and maintenance, and protect plant investment.

    EXPONENT

    CUCC Xuzhou Cement Co.,Ltd. 10000t/d Cement Production Line
    CUCC Xuzhou Cement Co., Ltd is a wholly-owned subsidiary belongs to CUCC Corporation which was founded on June 1st 2006. CNBM and CUCC purchased it from Xuzhou Conch Cement Co., Ltd. After the enterprise handing over and smooth transition, according to develop plan of CNBM and CUCC group, CUCC Xuzhou schemed to build a second clinker production line of 10000t/d capacity with CNBM proprietary intellectual property rights inside the existing plant area, and entrusted Nanjing Kisen International Engineering Co., Ltd. to undertake core technology of clinker burning system research and whole construction design. After large quantity of preliminary work, this project gained “Authorized reply on CUCC Xuzhou Cement Co., Ltd. second line 10000t/d cement clinker production line and supporting low temperature waste heat regeneration integration engineering project” issued by Jiangsu Economic and Trade Commission on Jan 12th 2009.
    See more information 白箭头 黑箭头
    Jidong Cement Group Haitian Wenxi Subsidiary Company 5000t/d Cement Production Line
    Jidong Haitian Wenxi Cement Co., Ltd. is a joint venture joint-stock company by Jidong Cement Co., Ltd., Shanxi Haixin Xinguang Cement Co., Ltd. The two joint venture companies signed a cooperation agreement in the end of September 2007, and the project company was registered in January 2008. According to the development plan of Jidong Cement Co., Ltd., it actively planned for the use a large number of industrial waste of Shanxi Haixin Iron and Steel Co., Ltd., with overall planning, step by step, the initial preparations for the construction of a 5000t/d clinker line, and commissioned Nanjing Kisen international Engineering Co., Ltd. as the design company for the project. After a lot of preliminary work, the project achieved “the approval of Jidong Haitian Wenxi Cement Co., Ltd. 4500t/D Clinker Cement Production Line and Resources Comprehensive Utilization Project ” with official code Jinjingtouzizi [2008] No.5 by Shanxi Province Economic Commission on January 10, 2008.
    See more information 白箭头 黑箭头
    Heilongjiang Haolianghe Cement Co.,Ltd. 5000t/d Cement Production Line
    Heilongjiang Haolianghe Cement Co., Ltd., formerly known as Yichun Haolianghe Cement Plant, now has been acquired by North Cement Company Limited; it locates at 2km southwest of Haolianghe town, Nancha district, Yichun city, Heilongjiang province. The plant has two existing cement production lines, one is 2000t/d clinker production line and the other is 5000t/d clinker production line; and equipped with 300,000t and 600,000t slag powder production lines separately. The 2000t/d clinker production line was established and put into production in Jun, 1995 and passed national acceptance formally and put into normal production in Sep, 1997. The 5000t/d clinker production line and slag powder production line was designed by our company, and formally put into production in Oct, 2010.
    See more information 白箭头 黑箭头
    Lisen Cement Group Deyang Co.,Ltd. 5000t/d Cement Production Line
    Sichuan Deyang Lisen Building Materials Group Co., Ltd. is located in Luoshui, Shifang, Sichuan, only about 70 kilometers away from Chengdu, covering nearly 400 acres, is private joint-stock cement production enterprise owned by Hong Kong Liwan Group with a total investment of more than 9.9 million yuan, mainly producing ordinary portland cement, composite cement and special cement. The first line investment is 320 million yuan, capacity is 3200t/d clinker production line, which was put to production in July 2007. The second line investment is 670 million yuan, capacity is 4500t/d clinker production line, it was put to use in March 2010, ultimately its annual capacity is 3.5 million tons.
    See more information 白箭头 黑箭头
    Chaohu Railway Cement Plant 2×5000t/d Cement Production Line
    Chaohu Railway Cement Plant 2×5000t/d Cement Production Line
    See more information 白箭头 黑箭头
    CUCC Zaozhuang Cement Co.,Ltd. 5000t/d Cement Production Line
    CUCC Zaozhuang Cement Co.,Ltd. 5000t/d Cement Production Line
    See more information 白箭头 黑箭头
    CUCC Qingzhou Cement Co.,Ltd. 6000t/d Cement Production Line
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    Jiangsu Jinfeng Group 4×5000t/d Cement Production Line
    Jiangsu Jinfeng Cement Group Co., Ltd. is located in the northwest of Shezhu town, Liyang city, Jiangsu province. It was founded in 1980, formerly known as Liyang City Jinshan Cement Plant, changed its name to Liyang Jinfeng Cement Co., Ltd. in Jan, 2000, and established Jiangsu Jinfeng Cement Group in Oct, 2004. After expansion over the years through constant technological transformation, the group has developed from a small cement plant with annual output less than 100,000t into a large enterprise with nine (one production line with capacity 2500t/d, eight production lines with capacity 5000t/d) dry process rotary kiln cement production lines, and annual production capacity can reach 25 million tons, now it is the largest cement manufacturer in Jiangsu province.
    See more information 白箭头 黑箭头
    CUCC Huai hai Cement Co.,Ltd. 2×5000t/d Clinker Production Line
    CUCC Huai hai Cement Co.,Ltd. 2×5000t/d Clinker Production Line
    See more information 白箭头 黑箭头
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